Engineered for continuous-flex drag chains, multi-axis robotics, and washdown environments. Available in screw-clamp field rewireable and industrial overmoulded constructions (3, 4, 5, and 8 Pin configurations).
High-Flex Sensor Cordsets & Assemblies
Axion Wiretech manufactures factory-grade cordsets compatible with proximity sensors, machine vision, and industrial automation networks.
A-Coded straight & 90° angled connectors. Available as single-ended pigtails with square crimped bootlace ferrules or double-ended patch cords.
Ultra-compact metric M8 circular connectors for miniature proximity switches, pneumatic grippers, and robotics end-effectors.
Connect two sensor lines into a single I/O port. Sealed with adhesive dual-wall heat shrink tubing for IP67 washdown resistance.
Direct raw continuous-flex sensor cables on spools for control panel builders and wire harness makers at competitive bulk rates.
All Axion Wiretech assemblies follow standardized European wiring pin assignments for industrial sensor applications.
Comprehensive mechanical, electrical, and chemical performance specifications of Axion Wiretech assemblies.
| Parameter | Axion Wiretech Standard Spec | Test / Industry Standard |
|---|---|---|
| Conductor Cross-Section | 4x0.34 mm² (22 AWG), 5x0.34 mm², 8x0.25 mm² Pure Copper | IEC 60228 Class 6 (Extra Fine Strands) |
| Conductor Resistance | Low Resistance ≤ 0.058 Ω/m | DIN EN 50395 |
| Operating Voltage | 30 V DC up to 250 V AC/DC (3-5 Pin); 30 V DC (8 Pin) | DIN EN 61076-2-101 |
| Current Rating | 4.0 A per contact (3, 4, 5 Pin); 2.0 A per contact (8 Pin) | At 40°C ambient |
| Ingress Protection Rating | IP67, IP68 (Submersion tight) & IP69K washdown capable | IEC 60529 (when mated and locked) |
| Bending Fatigue Life | > 5,000,000 Continuous Flex Cycles in C-Tracks | Drag Chain Test (Travel 5m, Accel 5m/s²) |
| Minimum Bending Radius | Fixed: 5 × Outer Diameter | Flexible: 10 × to 15 × Outer Diameter | High-Flex Continuous Dynamic |
| Temperature Rating | Fixed: -40°C to +90°C | Flexible: -25°C to +80°C | Continuous operation in cold storage & machine beds |
| Shielding Performance | Optional Tinned Copper Wire Braiding (≥85% Optical Coverage) | EMC / EMI & RFI Immunity (Lif9YC11Y) |
| Chemical & Oil Resistance | Resistant to mineral oils, cutting coolants, greases & UV | DIN EN 60811-2-1 / Hydrolysis Resistant |
| Flame Retardance | Flame retardant, Halogen-Free (PUR) | IEC 60332-1-2 / UL 94 V-0 |
We provide pre-terminated trial cables and connector sets for machine builders and automation OEMs to verify pinouts, stripping quality, and mechanical fitment.
Select your parameters to receive a technical quote and dispatch lead time.